Hearing water in your furnace? That’s usually fine. But seeing water? That’s a problem. A furnace leaking water is something you don’t want to ignore.
In this guide, we’ll explain why it’s happening, what to check, and how to fix it. Let’s discuss these in detail.
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ToggleCommon Causes of Furnace Water Leaks
When dealing with furnace water leaks, you must know what type of furnace you have.
Leaks happen for different reasons based on whether you own a high-efficiency furnace or a standard-efficiency one. Let’s break it down:
High-Efficiency Furnace Leaks
A high-efficiency gas furnace typically has an AFUE (Annual Fuel Utilization Efficiency) rating of 90% or higher, sometimes reaching up to 98.5%.
These furnaces create more condensation, which is often the source of leaks.
1. Clogging of drainage system
Condensation buildup is the most common cause of water leaks in high-efficiency furnaces. These furnaces use two heat exchangers to maximize efficiency, and as a result, they produce a lot of water. This water should drain away through the condensate system, but blockages can cause problems.
When the condensate system clogs, dirty water can back up and leak onto the floor. The main culprits are often the drain trap or the drain hose:
- Drain Trap Blockages: The drain trap can easily clog with dirt and debris, especially if the furnace isn’t cleaned regularly. A blocked trap stops water from draining, leading to leaks. A simple fix is to use a long, flexible cleaning brush to clear out any dirt buildup. Then, flush it by pouring water down the cleanout cap.
- Drain Hose Issues: The drain hose, which connects to the furnace’s PVC exhaust pipe, can also get clogged with dirt, dust, or debris. If this hose is damaged or disconnected, water won’t drain properly and can leak around the furnace. Checking the hose for any blockages or damage and clearing it can prevent further issues.
2. Cracks in a drain pan
The drain pan is a plastic or metal container that sits below the furnace’s evaporator coil to catch any condensation. Over time, this pan can crack due to impacts, pressure from the PVC pipe, or general wear and tear. If water stays in the pan too long, it can lead to rust (in metal pans) or cracks (in plastic pans), causing water to leak.
When the drain pan cracks, water that’s supposed to be collected and drained away will instead leak out, making it seem like your furnace is leaking. It’s easy to replace the pan to avoid ongoing leaks and puddles.
3. Broken condensate pump
The condensate pump is responsible for moving the water produced by your high-efficiency furnace to the drain. These pumps typically last 3 to 6 years. If the pump fails or gets clogged, water will back up and cause a leak around the furnace.
If you suspect the condensate pump is broken or the condensate trap isn’t draining properly, it’s time to call a professional. A faulty pump might need replacement; in rare cases, if the issue is severe, the entire furnace may need replacing.
Standard Efficiency Furnace Leaks
A standard-efficiency furnace has an AFUE rating of around 80%, which means it produces less condensation than high-efficiency models.
However, water leaks can still happen for various reasons.
1. Issues with humidifiers
If you have a whole-house humidifier connected to your furnace, it could be the source of the leak. Over time, the humidifier’s water line can leak due to a lack of maintenance or cleaning.
Since the humidifier shares the same condensate drain pump with your furnace, a leak in the humidifier can make it look like the furnace itself is leaking.
Regular cleaning and maintenance of the humidifier can prevent these issues from occurring.
2. Clogged filter
A clogged furnace filter restricts airflow, causing the system to work harder. This extra strain can lead to overheating, and in some cases, it may cause condensation inside the unit. The condensation can leak out around the furnace when it has nowhere to go.
To prevent this, replace your furnace filter every 1 to 3 months. This ensures proper airflow and reduces the chances of condensation buildup and leaks.
3. Heat Exchanger Issue
A cracked or corroded heat exchanger can also lead to furnace leaks. This damage allows water to escape from the system. To identify if the heat exchanger is the problem, check your furnace vents for blockages caused by dust or debris, which can contribute to overheating and damage.
Unfortunately, if your furnace is leaking due to a heat exchanger issue, it often means the furnace will need to be fully replaced. A professional should be called in to inspect and address this serious issue.
Is a Furnace Leaking Water Risky?
While a leaking furnace might not seem like an emergency at first, it can turn dangerous if not addressed quickly. The water inside or around your furnace poses several risks:
- Electrocution: As water levels rise, it can come into contact with electrical components, creating a serious risk of electrocution.
- Short-Circuiting: Water can cause short circuits in your furnace’s electrical system, potentially damaging the unit or starting a fire.
- Mold Growth: Water leaks create a perfect environment for mold and mildew to grow, which can affect indoor air quality and cause health issues for your family.
- Structural Damage: If water leaks onto the surrounding flooring or walls, it can lead to wood rot, warped floors, and costly structural repairs.
To avoid these risks, it’s essential to fix furnace leaks promptly before they escalate into bigger problems.
Professional Solutions for Leaking Furnace
An HVAC professional will begin with a thorough inspection to pinpoint the cause. They’ll first check the furnace condensate drain system for clogs by inspecting the drain lines, drain trap, and condensate pump.
If any part of the drain system is blocked, they’ll use a cleaning tool to clear the blockage and ensure water can flow properly. They may also test the condensate pump by filling the pump reservoir to confirm it’s functioning correctly.
Next, they’ll examine the drain pan for cracks or rust, especially in older systems. If it’s damaged, they’ll replace it to prevent future leaks. The professional will also inspect the heat exchanger for cracks or corrosion, which can be harder to spot.
This may involve using a special camera or mirror to look inside the exchanger. They’ll also check for any signs of overheating or poor airflow, which can cause these issues. A full furnace replacement may be required if the heat exchanger is compromised.
Lastly, they will ensure the air filter is clean, and the humidifier functions properly. They will repair or replace any parts that are damaged or need maintenance.
How to Prevent Your Furnace from Leaking Water
Here are some practical tips to prevent water leaks in your furnace:
- Turn Off the Furnace: Locate the shutoff switch, usually found near the furnace and coil, and switch it off. If you can’t find the switch, turn off the system at the breaker. This will prevent any electrical risks while you inspect the furnace.
- Dry Off the Water: Clean up any standing water around the furnace immediately. This prevents further damage and reduces the risk of mold growth or electrical hazards.
- Check the Air Filter: Ensure the air filter isn’t clogged or dirty. A blocked filter can cause airflow problems and condensation to build up, which might lead to leaks.
- Determine if the AC is Involved: If your furnace leaks only when the air conditioner is running, it could be an AC-related issue, like a clogged drain line.
- Schedule Regular Maintenance: Have your furnace professionally serviced twice a year—once before the heating season and once before the cooling season. This helps catch potential problems before they turn into leaks.
- Call a Professional If Needed: If you’ve checked these common issues but still can’t find the cause of the leak, or if the problem seems serious, it’s best to contact an HVAC technician to investigate further. They’ll be able to diagnose and repair any underlying issues.
Tips to Hire Furnace Repair Company
Here are some essential tips to help you choose the right contractor:
- Check for a Valid HVAC Contractor’s License: HVAC contractors must be certified and licensed in Canada. Always ask for proof of their license to ensure they are qualified and legally allowed to work on your furnace.
- Verify Liability Insurance: Make sure the contractor has proper liability insurance. This protects you from being responsible for any accidents or damages during the repair work.
- Ask for References: A reputable contractor should be able to provide a list of references. Contact previous customers to ask about their experience with the company, including if the job was completed on time and within budget.
- Get Their Professional Opinion: Ask the contractor to assess your furnace and provide their expert opinion on the problem. This will help you gauge their knowledge and honesty about whether repairs or a replacement are necessary.
- Discuss Recommended Brands: If you need a new furnace, ask about their recommended brands and why. This can help you choose a furnace with the best energy efficiency for your home.
- Set a Timeline: Confirm how soon they can start the work and agree on a clear schedule. For non-emergency work, especially for larger projects, you might want to get the details in writing.
Before hiring a contractor, check out our guide on the Important Questions to Ask Before Hiring an HVAC Professional to ensure you’re making the right choice.
Conclusion
A furnace leaking water is something you shouldn’t ignore. Whether it’s a clogged drain or a bigger issue like a cracked heat exchanger, it’s important to fix it fast to avoid more damage. Regular check-ups and quick fixes can help keep your furnace in good shape.
If you’re not sure what’s causing the leak or need help, you can get help from local contractors to fix the problem and keep your furnace running smoothly. Get a free quote today!
Frequently Asked Questions
How much water should be coming out of the furnace?
If you have a high-efficiency furnace, it’s normal for some water to drain out through the condensate line. Typically, you should see a slow, steady drip from the drain. If there’s more water than usual, it could indicate a blockage or another issue.
Why is the furnace leaking water when the AC is on?
If your furnace leaks water when the air conditioner is running, it’s usually due to a clogged AC drain line or a blocked evaporator coil. Both can cause water to back up and spill out, making it seem like the furnace is leaking.
What happens if I ignore a furnace water leak?
Ignoring a water leak in your furnace can lead to serious damage. It can cause electrical issues, promote mold growth, or even ruin parts of the furnace.
How do I know if the furnace leak is serious?
If the leak is constant or large or you notice water pooling around the unit, it’s best to have a professional check it out.